1. Short service life of LED: the theoretical service life of LED produced by regular manufacturers is generally about 80000 hours. Now, many luminous words begin to replace LED modules frequently without using enough for a year, which has brought a lot of trouble and economic losses to customers and advertising manufacturers.
Solution: buy a qualified LED single lamp produced by a regular manufacturer (the quality parameter description provided by the manufacturer is required) and make its own module. Never buy a single LED lamp or a manufactured module in the electronic display market. If you need to buy a module, you should see how many resistors are installed on the module. It is best not to use the module with one resistor. The resistance plays a current limiting role in the module, which is easy to heat. After continuous use for a long time, once the resistance is burned out, the module will not light up. LED lights generally do not break. Don't throw away the module. Just replace a resistor with the same resistance value. This can save money for the production unit. In order to reduce trouble and save expenses, it is best to select the module with two resistors. In addition, the production facilities of the supplier making the module should be understood to see whether it adopts anti-static facilities when making the module. If there is no additional anti-static facilities, even if the resistance is not burned out in use, the LED lamp is easy to be broken down and damaged.
2. The color fades very fast: the color emitted by the newly installed luminous words is pure and bright, and the color is obviously dimmed after less than a year of use. Make the font red or green very ugly.Solution: the safe use current of LED lamp is generally 20 mA. Beyond this value, although the brightness will increase, the color attenuation will be significantly accelerated. Therefore, when purchasing the assembled LED module, be sure to test its output current value. The brightness below 20 mA is not enough. If it exceeds 22 Ma, the service life of LED will be affected and the color attenuation will be accelerated.3. Uneven color and obvious color difference: it is mainly reflected in the large luminous words made of pure white LED. During assembly, the performance of a single module is not obvious. After the whole font is assembled, the color difference is obvious. The whole font is like a map, one white, one blue and one yellow.
Solution: white LED lamps must undergo light and color separation before leaving the factory (some LEDs without light and color separation emit pure white, some are blue and some are yellow). The light and color separation instrument is expensive. Generally, small factories do not have such equipment, so the white light produced is generally obtained from large factories for light and color separation. Because it is not the product of their own factory, Light and color separation will not be so careful. Some small factories do not separate light and color. They usually attract customers at low prices. Therefore, when purchasing white LED, don't blindly covet cheapness. You must buy LED single particle lamps or modules of the same manufacturer, batch and color number to produce luminous words of the same batch.
4. Part of the strokes and the whole of the font suddenly don't light up or don't light up when it is on: after the luminous word is used for a period of time, the local or the whole font light source begins to flash, don't light up when it is on, or don't light up at all. Most of the light-emitting modules sold on the market are connected by plug-in wires. In this way, the advertising manufacturer can install the light-emitting module conveniently and quickly. However, there are also some new problems. Due to the erosion of the connector by the moisture in the air during long-term use, it is easy to oxidize, resulting in poor contact, instantaneous or complete power failure of some or all circuits, resulting in flickering or non lighting of the font light source.
Solution: A. when making the module, do not use connectors, directly connect it with copper tinned wires, and then solder it firmly with activated carbon solder. B. fully enclosed hollow three-dimensional luminous characters made of artificial agate are used to isolate the contact between light source and air.5. The font output power is large, and the power saving and energy saving are not obvious.Solution: try to use a group of five LED light-emitting modules, so that the number of lamps does not change, and the power is reduced by two fifths.
Bao’an District Shenzhen City, China
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